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Isolation valve service

Manual & on-off valve overhaul

Machining and refinishing sealing surfaces back to a leak-tight seal — for gate, globe, ball, check and butterfly valves from ¼" to 24", manual or actuated, followed by leak testing, reseating and full-cycle verification.

Restored sealing surfaces

A leak-tight seat, restored

Passing manual valves waste product and put isolation at risk. We machine and refinish seats and discs back to a precise sealing surface — on-site or in the workshop — then leak-test and reseat every valve to confirm a tight shut-off.

* Gate, globe, ball, check and butterfly valves, from ¼" up to 24" — handwheel-operated or actuated (on-off).

Butterfly valve disc and gear operator overhauled on-site
Butterfly-valve disc and gear operator — overhauled on-site
On site

Seat & disc lapping in action

On site

Check valve — seat lapping in progress

On site

Gate valve — on-site seat refinishing

Workshop

Gate valve — disc lapping on the machine

Why TAEKO

Precision sealing-surface capability

01

Portable refinishing tools

We use VENTIL portable machines to refinish seats in place — often without removing the valve from the line.

02

All valve types

Gate, globe, ball, check and butterfly valves from ¼" to 24", manual or actuated — a single partner for your whole isolation fleet.

03

Leak-tested & reseated

Every valve is pressure leak-tested and reseated after refinishing to confirm a verified, tight shut-off.

The process

Overhaul procedure

01

Inspect

Disassemble and inspect seat, disc, stem and body for wear, pitting and corrosion.

02

Refinish

Machine and refinish the seat and disc to restore a flat, precise sealing surface.

03

Reassemble

Replace packing, gaskets and worn parts, then reassemble with correct torque and stem alignment.

04

Leak test

Hydrostatic seat and shell leak test to confirm tight shut-off, with a documented result per valve.

Scope

Valves we overhaul

Valve typesGate, globe, ball, check, butterfly
Size range¼" – 24"
ToolingPortable seat refinishing
LocationOn-site or workshop

Send the valve tag, type and size and we'll advise whether on-site service or workshop overhaul suits best.

The result

Reliable isolation

A refinished, reseated valve holds a tight shut-off — protecting product, enabling safe isolation for maintenance, and extending service life without a costly replacement.

24"
up to max size
100%
leak-tested
On-off valves

Actuated? We service the whole package

An on-off valve is the same body with an actuator on top — so we overhaul both as one unit. The valve gets the same seat refinishing and API 598 testing; the actuator gets a full strip-down of its own: cylinder seals and diaphragms renewed, solenoid and limit switches checked, air lines cleaned and leak-tested.

Pneumatic & motor-operated actuators stripped and resealed
Solenoid valves, limit switches and air-sets checked
Reassembled and stroke-tested through full open/close cycles before release
Actuated on-off valve serviced on-site
Actuated on-off valve — set up and cycle-tested on-site
Isolation & on-off valve testing

Tested to API 598, not just reassembled

After repair, every valve is shell-tested at 1.5× rated pressure with a size-based holding time, then seat-tested at 1.1× — hydrostatic tests pass only with zero visible leakage, while pneumatic tests are measured in bubbles per minute against the API 598 table. A functional test of operation and torque closes the job.

* For actuated valves, full open/close cycles are run through the actuator before release.

Shell test1.5 × rated pressure
Holding time15 s (≤2") – 180 s (≥20")
Seat test1.1 × rated pressure
Hydrostatic acceptancezero visible leakage
Pneumatic acceptancebubbles / min per API 598
Workshop & on site

Manual & on-off valve gallery

Manual valve overhaul on-site
Pressure leak test on the workshop bench
Overhauled gate valves ready for return
Pneumatic actuators tagged for overhaul
Actuated knife-gate valves in the workshop
TAEKO technician performing on-site valve seat lapping

Need a service quote?

Send us your tag numbers and quantities. We'll respond with a scope and quotation.

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